Design and Evaluation Method of Rapid Development Test Program for Small-sample-size Products

XUE Liangliang; SONG Yue; CHANG Haitao; ZHANG Weijiu

doi:10.7643/ issn.1672-9242.2026.02.007

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Equipment Environmental Engineering ›› 2026, Vol. 23 ›› Issue (2) : 49-60. DOI: 10.7643/ issn.1672-9242.2026.02.007

Aviation and Aerospace Equipment

Design and Evaluation Method of Rapid Development Test Program for Small-sample-size Products

XUE Liangliang, SONG Yue, CHANG Haitao, ZHANG Weijiu

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Abstract

The work aims to improve the reliability enhancement testing program, design an accelerated reliability growth testing program based on the test results, propose a rapid development test response solution integrating both reliability enhancement and growth methods during the development phase, and comprehensively assess the product reliability with the AMSAA model so as to address the requirements for shorter development cycles and higher efficiency in the testing of small-sample-size complex electronic systems. Based on the traditional reliability enhancement testing program, the reliability enhancement testing process was re-planned by considering sample size and testing cycles. A method integrating product design limits and implemented in phases was proposed. Leveraging the accelerated testing theory and utilizing operational limits, an accelerated reliability growth testing profile was designed by intensifying sensitive stresses. A design scheme for accelerated reliability growth testing based on the results of reliability enhancement testing was provided. Finally, by integrating the results from the preliminary development prototype and the accelerated reliability growth testing, a comprehensive reliability assessment was conducted using the AMSAA model. The proposed scheme facilitates the rapid exposure of product failures, improves the efficacy of development testing, and permits the swift ascertainment of the reliability level during the concluding stage of product development. It demonstrates the high efficiency and effectiveness of this rapid development test response approach for small-sample-size complex systems.

Key words

development testing / small-sample-size / reliability enhancement / accelerated reliability growth / AMSAA model / comprehensive evaluation

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XUE Liangliang, SONG Yue, CHANG Haitao, ZHANG Weijiu. Design and Evaluation Method of Rapid Development Test Program for Small-sample-size Products[J]. Equipment Environmental Engineering. 2026, 23(2): 49-60 https://doi.org/10.7643/ issn.1672-9242.2026.02.007

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